3843619 ADAPTER GP-AIR CLEANER Caterpillar parts
3512B, 3512C, 3516B, 3516C
Rating:
Alternative (cross code) number:
CA3843619
384-3619
3843619
CA3843619
384-3619
3843619
GENERATOR SET,
Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1 Start By:
Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
Remove the camshaft Position Sensor. Refer to Disassembly and Assembly, "Camshaft Position Sensor - Remove and Install".
Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
Remove the fuel transfer pump, if necessary. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Note: Be sure to mark the orientation of each of the gears for installation purposes.
Illustration 1 g01008429
Remove bolts (2) and thrust plate (1).
Illustration 2 g01008430
Remove sealing plate (3) and adapter (4).
Illustration 3 g01008431
Remove O-ring seal (5) and O-ring seal (6) from sealing plate (3).
Illustration 4 g01239267
Remove bolts (8), plate (9), and adjustable idler gear assembly (7).
Remove bolts (11), plate (12), and idler gear assembly (10).
Use Tooling (A) in order to remove the sleeve bearings from idler gear assembly (7) and adjustable idler gear assembly (10).
Illustration 5 g01239302
Remove bolts (14), plate (15), and cluster gear assembly (13).
Use Tooling (A) and remove the sleeve bearing from cluster gear assembly (13).
Illustration 6 g01239304Note: Stub shaft assembly (16) must be removed in order to remove plate (22). The backlash for the camshaft gear and the adjustable idler gear assembly will need to be readjusted at assembly.
Remove nuts (17) and remove stub shaft assembly (16). Note: Stub shaft (18) must be removed in order to remove plate (22).
Remove nuts (19) and remove stub shaft (18).
Remove bolts (21) and remove stub shaft (20).
Remove bolts (23) that hold plate (22) to the cylinder block. Remove plate (22).
If studs (24) are loose or the threads are damaged, remove the studs from the front plate.
Illustration 7 g01239306
Remove integral seal (25) from the cylinder block.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1 Start By:
Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
Remove the camshaft Position Sensor. Refer to Disassembly and Assembly, "Camshaft Position Sensor - Remove and Install".
Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
Remove the fuel transfer pump, if necessary. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Remove".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Note: Be sure to mark the orientation of each of the gears for installation purposes.
Illustration 1 g01008429
Remove bolts (2) and thrust plate (1).
Illustration 2 g01008430
Remove sealing plate (3) and adapter (4).
Illustration 3 g01008431
Remove O-ring seal (5) and O-ring seal (6) from sealing plate (3).
Illustration 4 g01239267
Remove bolts (8), plate (9), and adjustable idler gear assembly (7).
Remove bolts (11), plate (12), and idler gear assembly (10).
Use Tooling (A) in order to remove the sleeve bearings from idler gear assembly (7) and adjustable idler gear assembly (10).
Illustration 5 g01239302
Remove bolts (14), plate (15), and cluster gear assembly (13).
Use Tooling (A) and remove the sleeve bearing from cluster gear assembly (13).
Illustration 6 g01239304Note: Stub shaft assembly (16) must be removed in order to remove plate (22). The backlash for the camshaft gear and the adjustable idler gear assembly will need to be readjusted at assembly.
Remove nuts (17) and remove stub shaft assembly (16). Note: Stub shaft (18) must be removed in order to remove plate (22).
Remove nuts (19) and remove stub shaft (18).
Remove bolts (21) and remove stub shaft (20).
Remove bolts (23) that hold plate (22) to the cylinder block. Remove plate (22).
If studs (24) are loose or the threads are damaged, remove the studs from the front plate.
Illustration 7 g01239306
Remove integral seal (25) from the cylinder block.
Caterpillar SIS machinery equipment:
Caterpillar SIS
3512B Generator Set 9G800001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512C Generator Set 9H200001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3516C Petroleum Engine NG300001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Generator Set PPC00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Generator Set PPE00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512C Generator Set PPL00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3516B Generator Set PYL00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3516C Generator Set PYA00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Marine Engine SRH00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512E Locomotive Engine F3B00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Locomotive Engine RL400001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512C Locomotive Engine RL500001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Flex Fuel Engine PPH00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3516C Generator Set CG700001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Generator Set LDF00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512C Generator Set LDK00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Generator Set ED800001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3516B Generator Set EDG00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3516C Petroleum Generator Set EDY00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Generator Set FFR00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Petroleum Generator Set FFS00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512C Generator Set LL900001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512B Petroleum Generator Set FFY00001-UP »
384-3619
ADAPTER GP-AIR CLEANER
3512C Petroleum Generator Set LM900001-UP »
384-3619
ADAPTER GP-AIR CLEANER
Parts adapter Caterpillar catalog:
5P1404
ADAPTER-O-RING
10-20B, 12M 2, 12M 3, 12M 3 AWD, 140M 2, 140M 3, 140M 3 AWD, 160M 2, 160M 3, 160M 3 AWD, 16G, 16H NA, 215, 215B, 215C, 215D, 225, 225D, 229, 229D, 231D, 235, 235B, 235C, 236, 245, 245B, 248, 24M, 267B...
10-20B, 12M 2, 12M 3, 12M 3 AWD, 140M 2, 140M 3, 140M 3 AWD, 160M 2, 160M 3, 160M 3 AWD, 16G, 16H NA, 215, 215B, 215C, 215D, 225, 225D, 229, 229D, 231D, 235, 235B, 235C, 236, 245, 245B, 248, 24M, 267B...
9M0397
ADAPTER
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673, 1673B, 1673C, 1693, 16G, 16H NA, 3114, 3116, 3126B, 3176, 3204, 3208...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673, 1673B, 1673C, 1693, 16G, 16H NA, 3114, 3116, 3126B, 3176, 3204, 3208...
8M0505
ADAPTER
120G, 12G, 12M 2, 12M 3, 12M 3 AWD, 130G, 140B, 140G, 140H, 140M 2, 140M 3, 140M 3 AWD, 143H, 14G, 14H, 153, 160G, 160H, 160M 2, 160M 3, 160M 3 AWD, 163H, 16G, 16H, 173B, 183B, 193, 215, 215B, 215C, 2...
120G, 12G, 12M 2, 12M 3, 12M 3 AWD, 130G, 140B, 140G, 140H, 140M 2, 140M 3, 140M 3 AWD, 143H, 14G, 14H, 153, 160G, 160H, 160M 2, 160M 3, 160M 3 AWD, 163H, 16G, 16H, 173B, 183B, 193, 215, 215B, 215C, 2...
5P9617
ADAPTER
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H NA, 12K, 12M, 135H, 135H NA, 140G, 140H, 140H NA, 140K, 140K 2, 140M, 143H, 14H, 160H, 160K, 163H, 16H, 16M, 215D, 225, 225D, 229, 229D, 231D, 235,...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H NA, 12K, 12M, 135H, 135H NA, 140G, 140H, 140H NA, 140K, 140K 2, 140M, 143H, 14H, 160H, 160K, 163H, 16H, 16M, 215D, 225, 225D, 229, 229D, 231D, 235,...
5K6875
ADAPTER
120G, 120H, 12G, 130G, 135H, 135H NA, 140G, 14G, 160H, 160H ES, 160H NA, 163H NA, 215, 215B, 216, 216B, 226B, 228, 232B, 236, 236B, 242B, 246C, 247, 247B, 248, 252B, 256C, 257B, 262C, 267, 272C, 277C,...
120G, 120H, 12G, 130G, 135H, 135H NA, 140G, 14G, 160H, 160H ES, 160H NA, 163H NA, 215, 215B, 216, 216B, 226B, 228, 232B, 236, 236B, 242B, 246C, 247, 247B, 248, 252B, 256C, 257B, 262C, 267, 272C, 277C,...
7D4903
ADAPTER
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 16H, 16...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 16H, 16...
6I0724
ADAPTER-PLUG
324D, 324D FM, 324D FM LL, 324D L, 324D LN, 324E, 324E L, 324E LN, 325D, 325D FM, 325D FM LL, 325D L, 325D MH, 326D L, 329D, 329D L, 329D LN, 329E, 329E L, 329E LN, 330C, 330C FM, 330C L, 330C MH, 330...
324D, 324D FM, 324D FM LL, 324D L, 324D LN, 324E, 324E L, 324E LN, 325D, 325D FM, 325D FM LL, 325D L, 325D MH, 326D L, 329D, 329D L, 329D LN, 329E, 329E L, 329E LN, 330C, 330C FM, 330C L, 330C MH, 330...
6I0805
ADAPTER-TURBOCHARGER OIL
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793C, 793D, 797, 797B...
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793C, 793D, 797, 797B...
7C7683
ADAPTER-FUEL MANIFOLD
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793C, 793D, 797, 797B, ...
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793C, 793D, 797, 797B, ...