ENGINE AR-COMPLETE 1695175 - Caterpillar

PROBLEM
The 2595223/">259-5223 Harness Assembly may not have beenclamped correctly during the manufacturing process on certain 320D Excavators.The cab harness needs to be inspected to determine if the harness was clampedcorrectly. If the cab harness is not clamped correctly, a short may becaused when the seat is moved in the backward position, causing the cabharness to interfere with the back-up switch box.AFFECTED PRODUCT
Model Identification Number
320D CXY149-171FXK191DHK125-240PARTS NEEDED
Qty
Part Number Description
4 7K1181 STRAP
1 1P0810 TAPE
1 2595223 HARNESS ASSEMBLYACTION REQUIRED
See the attached Rework Procedure.OWNER NOTIFICATION
U.S. and Canadian owners will receive the attachedOwner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
100% 1.0 0 0 0 0
This is a 1.0-hour job to inspect andcorrectly clamp the cab harness. This is a 2.0-hour job to repair the existingcab harness and correctly clamp the cab harness. This is a 4.0-hour jobto replace the harness and correctly clamp the new cab harness. U.S. and Canadian Dealers Only - Eligibledealers may enter a Type 2 SIMS ReportPARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.MAKE EVERY EFFORT TO COMPLETE THIS PROGRAMAS SOON AS POSSIBLE.Attach. (1-Owner Notification)
(2-Rework Procedure)COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999PRIORITY - PRODUCT IMPROVEMENT PROGRAM FORINSPECTING AND REWORKING THE CAB HARNESSMODELS INVOLVED - 320D EXCAVATORSDear Caterpillar Product Owner:The 2595223/">259-5223 Harness Assembly may not havebeen clamped correctly during the manufacturing process. The cab harnessneeds to be inspected to determine if the harness was clamped correctly.If the cab harness is not clamped correctly, a short may be caused whenthe seat is moved in the backward position, causing the cab harness tointerfere with the back-up switch box. You will not be charged for theservice performed.Contact your local Caterpillar dealer immediatelyto schedule this service. The dealer will advise you of the time requiredto complete this service. Please refer the dealer to their Service Letterdated October 4, 2006 when scheduling this service.We regret the inconvenience this may causeyou, but urge you to have this service performed as soon as possible toprevent unscheduled downtime.Caterpillar Inc.
Identification #(s)Attached to October 4, 2006 Service Letter
Rework ProcedureInspection
Inspect the wiring harness in order to determineif the cab harness was clamped correctly. Refer to Illustration 2. If thecab harness is clamped correctly, no further rework is required.
Illustration 2
If the cab harness is not correctly clamped, inspectthe cab harness for damage. If the cab harness is not damaged, proceedto the Cab Harness Clamping Procedure. If the cab harness is damaged, determineif only the wire insulation is damaged or if the wire is damaged. If onlythe wire insulation is damaged, proceed to the Wire Repair section. Ifthe wire is damaged, refer to the Cab Harness Replace section.
Cab Harness Clamping Procedure
Remove the lunch box.
Clamp the cab harness at four points by using4 7K-1181 Straps. Refer to the illustration shown below.
Install the lunch box.
Wire Repair
In order to repair the wire insulation, wrap thedamaged insulation with 1P-0810 Tape. Then perform the Cab Harness ClampingProcedure.Cab Harness Replace
If the wire is damaged, replace the 2595223/">259-5223 HarnessAssembly with a new 2595223/">259-5223 Harness Assembly.
Turn off the disconnect switch.
Remove the lunch box.
Record the cab harness routing, connecting terminal,strap point and connecting.
Remove