1695204 ENGINE AR-COMPLETE Caterpillar parts C-12 ENGINE
Rating:
Alternative (cross code) number:
CA1695204
169-5204
1695204
CA1695204
169-5204
1695204
TRUCK ENGINE,
Compatible equipment models: 1695204:
TRUCK ENGINE C-12
Caterpillar
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Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Name Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 1U-7262 Telescoping Magnet 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install". Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to gain access to appropriate lifters (1).
Illustration 1 g01340518
Use Tooling (B) in order to remove lifters (1). Note: Place a temporary identification mark on each lifter in order to identify the correct location.
Repeat Steps 1 and 2 in order to remove the remaining lifters. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Name Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 1U-7262 Telescoping Magnet 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
It is strongly recommended that all lifters should be replaced when a new camshaft is installed.
Clean the lifters. Follow Steps 1.a through 1.c in order to inspect the lifters. Replace any worn lifters or damaged lifters.
Inspect the seat of the pushrod in the lifter for visual wear or damage.
Inspect the shank of the lifter for wear or damage. Refer to Specifications, "Lifter Group" for more information.
Inspect the face of the lifter that runs on the camshaft for visual wear or damage.
If the crankshaft is installed, use Tooling (A) to rotate the crankshaft to access to the cylinder block in order to install appropriate lifters (1).
Lubricate lifters (1) with clean engine oil.
Illustration 2 g01340518
Use Tooling (B) to install lifters (1) to the cylinder block. Ensure that used lifters are installed in the correct location. Note: The lifters should be free to rotate.
Repeat Steps 1 and 4 in order to install the remaining lifters. End By:
Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
Table 1
Required Tools
Tool Part Number Part Name Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 1U-7262 Telescoping Magnet 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Start By:
Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install". Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
If the crankshaft is installed, use Tooling (A) to rotate the crankshaft in order to gain access to appropriate lifters (1).
Illustration 1 g01340518
Use Tooling (B) in order to remove lifters (1). Note: Place a temporary identification mark on each lifter in order to identify the correct location.
Repeat Steps 1 and 2 in order to remove the remaining lifters. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Name Qty
A(1) 9U-6198 Crankshaft Turning Tool 1
A(2) 9U-7336 Housing 1
5P-7305 Engine Turning Tool 1
B 1U-7262 Telescoping Magnet 1
(1) The Crankshaft Turning Tool is used on the front pulley.
(2) This Tool is used in the aperture for the electric starting motor.Note: Either Tooling (A) can be used. Use the Tooling that is most suitable.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
It is strongly recommended that all lifters should be replaced when a new camshaft is installed.
Clean the lifters. Follow Steps 1.a through 1.c in order to inspect the lifters. Replace any worn lifters or damaged lifters.
Inspect the seat of the pushrod in the lifter for visual wear or damage.
Inspect the shank of the lifter for wear or damage. Refer to Specifications, "Lifter Group" for more information.
Inspect the face of the lifter that runs on the camshaft for visual wear or damage.
If the crankshaft is installed, use Tooling (A) to rotate the crankshaft to access to the cylinder block in order to install appropriate lifters (1).
Lubricate lifters (1) with clean engine oil.
Illustration 2 g01340518
Use Tooling (B) to install lifters (1) to the cylinder block. Ensure that used lifters are installed in the correct location. Note: The lifters should be free to rotate.
Repeat Steps 1 and 4 in order to install the remaining lifters. End By:
Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove and Install".
Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
Caterpillar SIS machinery equipment:
Caterpillar SIS
- C-12 Truck Engine 2KS00001-UP » 169-5204 ENGINE AR-COMPLETE
