3598794 HOSE AS Caterpillar parts HOSE
Alternative (cross code) number:
Part Number Description
1 1364877 SPLICE-WIRE
1 2339226 PIN
1 2339227 SOCKET-CONNECTOR
1 5P5623 WIRE-ELECTRICAL
Please refer to the attached Rework Procedure.
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 1.0-hour job
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT SUPPORT PROGRAM FOR REWORKING THE POWER DISTRIBUTION PANEL HARNESS ASSEMBLY
MODELS INVOLVED - CERTAIN 3500B SERIES II MARINE PROPULSION ENGINES
Dear Caterpillar Product Owner:
The Power Distribution Box Harness needs to be reworked on the products listed below. You will not be charged for the service performed.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
Please refer the dealer to their Service Letter dated 16Oct2006 when scheduling this service.
We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Attached to 16Oct2006 Service Letter
Some 3500B Marine Propulsion Engines will log a false 444-5 Start Relay Open diagnostic code. The 231-9867 Panel Harness As is assembled incorrectly. The primary Electronic Control Module (ECM) monitors pin 7 on the J2 Connector for return current from the starter relay coil. Wire G229-P17-BK-18 is connected to − battery. This results in a 444-5 Start Relay Open diagnostic code due to the open circuit on pin 7 of the J2 connector. This wire must be connected to pin 7 on the J2 connector.
Refer to Electrical Schematic, RENR5010 for more information.
1. Remove wire (A) in the illustration above. The illustration above shows the Starting Motor Magnetic Start (SMMS) is connected to the primary ADEM breaker. Wire (A) is connected to − battery on the 231-9867 Panel Harness As. This will cause a 444-5 Start Relay Open diagnostic code.
2. Install wire (B) in the illustration above. The illustration above shows the correct connections for the ground circuit of the relay coil. Wire (B) needs to be rewired in order to connect to pin 7 on the J2 connector for the primary ECM. Once wire (B) is rewired, a path is provided for the return circuit of the SMMS to go back to the circuit for the starter drive. This will alleviate the false 444-5 Start Relay Open diagnostic code.