HOSE AS 4416001 - Caterpillar

Skirt Plate Repair Procedure
Illustration 1. Plates included in 119-5485 Plate Kit.
Illustration 2. Dimensions for plate (3). (A) 45 2 mm (1.8 .1 in). (B) 210 2 mm (8.3 .1 in). (C) 120.0 0.5 mm (4.72 .02 in). (D) 40 2 mm (1.6 .1 in). (E) 20.0 0.5 mm (.79 .02 in). (F) M16X2-6H thread, two holes.
Illustration 3. Typical areas that may experience damage.Plate (2) must be cut to length and notched as shown in Illustration 4 to coincide with the notches on the damaged plate area.
Illustration 4. Typical fabrication of plates. Fabrication must coincide with damaged area. (G) 20 mm (.8 in) (typical). (H) 4 mm (.2 in) fillet weld.(J) Weld bead A to B, C to D two places (See Illustration 6). (K) From 190 mm (7.5 in) to 240 mm (9.4 in) (typical). (L) 30 mm (1.2 in) Radius (typical). (M) Six places (example).
Illustration 5. View A-A from Illustration 4. (H) 4 mm (.2 in) fillet weld. (N) 50 mm (2.0 in) long, 150 mm (5.9 in) intervals. (P) 75.5 2 mm (2.97 .10 in). (R) 50 mm (2.0 in) weld bead, both ends. (S) 120 mm (4.7 in). (T) 30 mm (1.2 in) Dia. (two places) on plate (1). (U) 19 mm (.7 in) Dia. (two places) on plate (2). (V) M16X2 thread, two holes.
Illustration 6. View B-B from Illustration 4. (W) 50 mm (2.0 in). (X) 100 mm (3.9 in). When the front end of the skirt plate is damaged, cut the ends of the plate according to the dimensions shown in illustrations 7 and 8.
Illustration 7. Side view of left end of front skirt plate and View C-C. (Y) 130.1 mm (5.12 in). (Z) 80 mm (3.1 in) Radius. (AA) 20 1.0 mm (.80 .04 in). (BB) 54.7 2.0 mm (2.15 .08 in). (CC) 115.3 2.0 mm (4.54 .08 in).
Illustration 8. Side view of right end of front skirt plate and View D-D. (Y) 130.1 mm (5.12 in). (Z) 80 mm (3.1 in) Radius. (DD) 195.0 2.0 mm (7.70 .08 in).