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PIPE AS 3599415 - Caterpillar



3599415 PIPE AS Caterpillar parts PIPE
Rating:
61
Alternative (cross code) number:
CA3599415
359-9415
3599415
Caterpillar 3599415 PIPE AS
Weight: 13 pounds 6 kg.

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ACTION REQUIRED
Update the turbine housing with different clamps and bolts. The turbine housing rework and new clamps and bolts provide a more secure joint between turbocharger cartridge and the turbine housing. Refer to the attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-4500 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4501-8000 hrs,
25-48 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 6.0-hour job for Group 1
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-4500 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4501-8000 hrs,
25-48 mo 100.0% 0.0% 0.0% 0.0% 0.0% 100.0%
This is a 6.0-hour job for Group 2
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Refer to Disassembly and Assembly, SENR6564.
1. Remove eight original 188-8617 High Temperature Bolts and two original 188-8618 Clamps from the turbocharger.
2. Separate the turbine housing from the rest of the turbocharger assembly.
3. Counter bore the eight clamp bolt holes in the turbine housing to a depth of 2.5 mm (0.098 inch). The counter bore diameter is 10 mm (0.394 inch). The counter bore can be machined with a 10 mm (0.394 inch) drill or an end mill with a 0.5 mm (0.0197 inch) corner radius.
4. Tap the eight clamp bolt holes with a 3/8 inch - 16 thread tap.
Reassemble the turbocharger using the new 369-3458 High Temperature Bolts and 369-3229 Clamps in place of the hardware removed in Step 1
Note: Apply 5P-3931 Anti-Seize Compound to the threads of the bolts prior to assembly.
5. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
Install the air cleaner. Refer to Disassembly and Assembly, "Air Cleaner - Remove and Install".


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