SEAL A 9W0696 - Caterpillar

(earlier style shown)(1) Torque for bolts that hold bearing caps (13) and (19) to the differential carrier: Earlier ... 1100 150 N m (820 110 lb ft)9ZC200-UP ... 1600 150 N m (1180 110 lb ft)(10) Torque for the nuts that hold bevel gear (17) to the differential case ... 435 15 N m (320 11 lb ft) Assembly of NEW housing assembly.Before assembly the differential group, assemble ring gear (17) to the housing assembly. Ream one hole to 19.065 0.020 mm (.7506 .0008 in) using ring gear (17) as a guide. Install one bolt and ream the other 23 holes to 19.065 0.020 mm (.7506 .0008 in).(22) Torque for studs ... 150 20 N m (110 15 lb ft)(24) Torque for bolts ... 135 20 N m (100 15 lb ft)(25) Dimension to install dowel in bore ... 8.0 1.0 mm (.31 .04 in)FT514 HandleFT2214 Adapter AssemblyAdjustment Procedure For The Bevel Pinion Bearings:
1. Install bearings (2) and (6) on pinion (3) and then install pinion in the carrier.2. Put lubricant on O-ring seals (4), and install in cage (5).3. Install cage (5) and shims (9). Do not install seal (8) in cage (5) until after the adjustment is made. Turn the pinion slowly while the adjustment is made.4. Use shims (9) as necessary behind cage (5) to put enough preload on the pinion bearings so the torque needed to turn pinion (3) is more than: Earlier ... 3.9 1.1 N m (35 10 lb in)9ZC200-UP ... 6.2 1.1 N m (55 10 lb in).5. Turn the pinion several revolutions. Change thickness of shims (9) so that the torque needed to rotate pinion is: Earlier ... 3.9 1.1 N m (35 10 lb in)9ZC200-UP ... 6.2 1.1 N m (55 10 lb in).6. Put lubricant on seal (8) and install in cage (5). The lip of the seal must be toward bearing (6). Use FT2214 and FT514 to install seal (8).Adjustment Procedure For Backlash (Between The Bevel Gear And Bevel Pinion) And For Preload (Differential Bearing)
1U5716 Differential Pinion Lock Assembly (21)1. (Earlier Vehicles) Install four pinions (7) and two gears (18) in the differential group. Torque eight nuts (12) that hold the two housing assemblies together to 750 80 N m (550 60 lb ft).1. 9ZC200-UP Install four pinions (7) and two gears (18) in the differential group. Torque eight bolts (12) that hold the two housing assemblies together to 1000 125 N m (740 90 lb ft).2. Put differential group in "V" blocks. Turn one of the output gears two revolutions clockwise; then two revolutions counterclockwise. The maximum torque required to turn the output gear must not exceed ... 35 N m (26 lb ft)3. Install the differential group into carrier assembly.4. Install bearing caps (13) and (19) and bolts (1) that hold them. At this time, torque bolts