4415927 STARTING MOTOR GP-ELECTRIC Caterpillar parts
Rating:
Alternative (cross code) number:
CA4415927
441-5927
4415927
CA4415927
441-5927
4415927
Weight: 32 pounds 14 kg.
Number on catalog scheme:
3
For full view, you need register
Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 390-1150 Injection Pump Gear Puller 1 Start By:
Remove fuel injection line. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values.
Turn the fuel supply to the OFF position.
Turn the battery disconnect switch to the OFF position.
Illustration 1 g02781037
Disconnect hose assembly (2) from fuel injection pump (1).
Remove sight cover (3) from fuel injection pump (1).
Illustration 2 g02874459
Remove the shutoff solenoid and cover (1A). Install Tooling (A) to hold back the governor control arm and assist removing the spring (5) and nut (4).
Illustration 3 g02781105
Disconnect spring (5) and attach a thin wire to spring (5). Remove nut (4). Position the lever off the stud.
Personal injury can result from parts and/or covers under spring pressure.Spring force will be released when covers are removed.Be prepared to hold spring loaded covers as the bolts are loosened.
Remove two nuts (6) and four bolts (7) from fuel injection pump (1). The fuel injection pump (1) is spring loaded.
Carefully remove fuel injection pump (1) from the fuel injection pump housing.
Illustration 4 g02781040
Remove gasket shims (8).
If necessary, remove studs (9) from the fuel injection pump housing.
To secure the spring from falling inside the housing use wire (10).
Clean fuel injection pump (1) and the area around the fuel injection pump. Ensure that the area is free from contamination before beginning installation. Installation Procedure
Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Illustration 5 g02781040
Keep wire (10) secure to the spring to prevent falling into the housing.
If necessary, install studs (9) into the fuel injection pump housing.
Position new gasket shims (8) onto the fuel injection pump housing. Note: When you disassemble or replace, make sure that you use the same number of new gasket shims with the same thickness.
Illustration 6 g02781105
Carefully install fuel injection pump (1) into the fuel injection pump housing .
Install four new bolts (7) into fuel injection pump (1). Install two nuts (6) into fuel injection pump (1). Tighten bolts (7) to a torque of 24 to 27 N m (214 to 240 lb in). Tighten nuts (6) to a torque of 18 to 20 N m (159 to 178 lb in).
Illustration 7 g02781722
Position the lever on the stud. Install nut (4) to hold the lever in place. Tighten nut (4) to a torque of 3 to 4 N m (26 to 36 lb in).
Connect spring (5) with the thin wire.
Illustration 8 g02781037
Install sight cover (3).
Connect hose assembly (2) to fuel injection pump (1).
Turn the fuel supply to the ON position.
Turn the battery disconnect switch to the ON position.
After replacement of the fuel injection pump, the fuel injection pump must be calibrated. Refer to System Operation, Testing and Adjusting, "Fuel Injection Timing - Check". End By:
Install fuel injection lines.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 390-1150 Injection Pump Gear Puller 1 Start By:
Remove fuel injection line. Note: Refer to Specification UENR0995 "Engine Design" for non-specified engine Torque Values.
Turn the fuel supply to the OFF position.
Turn the battery disconnect switch to the OFF position.
Illustration 1 g02781037
Disconnect hose assembly (2) from fuel injection pump (1).
Remove sight cover (3) from fuel injection pump (1).
Illustration 2 g02874459
Remove the shutoff solenoid and cover (1A). Install Tooling (A) to hold back the governor control arm and assist removing the spring (5) and nut (4).
Illustration 3 g02781105
Disconnect spring (5) and attach a thin wire to spring (5). Remove nut (4). Position the lever off the stud.
Personal injury can result from parts and/or covers under spring pressure.Spring force will be released when covers are removed.Be prepared to hold spring loaded covers as the bolts are loosened.
Remove two nuts (6) and four bolts (7) from fuel injection pump (1). The fuel injection pump (1) is spring loaded.
Carefully remove fuel injection pump (1) from the fuel injection pump housing.
Illustration 4 g02781040
Remove gasket shims (8).
If necessary, remove studs (9) from the fuel injection pump housing.
To secure the spring from falling inside the housing use wire (10).
Clean fuel injection pump (1) and the area around the fuel injection pump. Ensure that the area is free from contamination before beginning installation. Installation Procedure
Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Illustration 5 g02781040
Keep wire (10) secure to the spring to prevent falling into the housing.
If necessary, install studs (9) into the fuel injection pump housing.
Position new gasket shims (8) onto the fuel injection pump housing. Note: When you disassemble or replace, make sure that you use the same number of new gasket shims with the same thickness.
Illustration 6 g02781105
Carefully install fuel injection pump (1) into the fuel injection pump housing .
Install four new bolts (7) into fuel injection pump (1). Install two nuts (6) into fuel injection pump (1). Tighten bolts (7) to a torque of 24 to 27 N m (214 to 240 lb in). Tighten nuts (6) to a torque of 18 to 20 N m (159 to 178 lb in).
Illustration 7 g02781722
Position the lever on the stud. Install nut (4) to hold the lever in place. Tighten nut (4) to a torque of 3 to 4 N m (26 to 36 lb in).
Connect spring (5) with the thin wire.
Illustration 8 g02781037
Install sight cover (3).
Connect hose assembly (2) to fuel injection pump (1).
Turn the fuel supply to the ON position.
Turn the battery disconnect switch to the ON position.
After replacement of the fuel injection pump, the fuel injection pump must be calibrated. Refer to System Operation, Testing and Adjusting, "Fuel Injection Timing - Check". End By:
Install fuel injection lines.