SUPPORT 9V9804 - Caterpillar

Illustration 1 g00489505
Typical example of a three-piece exhaust manifoldSix cylinder exhaust manifold is shown.Use the following procedure to assemble the three-piece exhaust manifold to the cylinder block.
Remove excess sealant from the exhaust manifold after assembly. Excess sealant left inside the exhaust manifold may damage the turbocharger.
Coat the inside diameter of the female ends of the manifold with engine oil.
Apply a thin coat of 2P-2333 High Temperature Sealer to the outside diameter of the male ends. Do not apply sealer at the tip of the male ends. Remove excess sealer from the assembled joints.
Apply 5P-3931 Anti-Seize Compound to the threads of bolt (1) through bolt (12) .
Tighten bolt (1) through bolt (12) in a numerical sequence.Tighten the bolts to the following torque. ... 4 1 N m (35 9 lb in)
Tighten bolt (1) through bolt (12) in a numerical sequence.Tighten the bolts to the following torque. ... 45 5 N m (33 4 lb ft)
Bend tabs (13) over the flats of the twelve bolt heads. This will lock the bolts in position.
Tighten studs (14) to a torque of 35 5 N m (26 4 lb ft).
Illustration 2 g00441404
Typical example of a one-piece exhaust manifoldSix cylinder exhaust manifold is shown.To assemble the one-piece exhaust manifold to the cylinder block, use step 3 through step 7 of the preceding procedure.
Illustration 3 g00586945
Typical example of a one-piece exhaust manifoldFour cylinder exhaust manifold is shown.Use the following procedure to assemble the one-piece exhaust manifold to the cylinder block.
Apply 5P-3931 Anti-Seize Compound to the threads of bolt (1) through bolt (8) .
Tighten bolt (1) through bolt (8) in a numerical sequence.Tighten the bolts to the following torque. ... 4 1 N m (35 9 lb in)
Tighten bolt (1) through bolt (8) in a numerical sequence.Tighten the bolts to the following torque. ... 45 5 N m (33 4 lb ft)
Bend tabs (9) over the flats of the eight bolt heads. This will lock the bolts in position.
Tighten studs (10) to a torque of 35 5 N m (26 4 lb ft).
Illustration 4 g00586930
Typical example of a water cooled exhaust manifoldSix cylinder exhaust manifold is shown.Use the following procedure to assemble the one-piece exhaust manifold to the cylinder block.
Apply 5P-3931 Anti-Seize Compound to the threads of bolt (1) through bolt (12) .
Tighten bolt (1) through bolt (12) in a numerical sequence.Tighten the bolts to the following torque. ... 4 1 N m (35 9 lb in)
Tighten bolt (1) through bolt (12) in a numerical sequence.Tighten the bolts to the following torque. ... 55 5 N m (41 4 lb ft)
Tighten studs (13) to a torque of 35 5 N m (26 4 lb ft).