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TUBE AS 2277833 - Caterpillar

2277833 TUBE AS Caterpillar parts TUBE
Alternative (cross code) number:
Caterpillar 2277833 TUBE AS

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****Group 1****
Part Number Description
****Group 2****
Part Number Description
***** Parts Stock *****Remove all 205-4826 Starter Drives that havedate codes from April 2004 to April 2005 (D04 to D05) as shown in the secondphoto from stock. Any starters with an "M" after the serial number or astarter drive with a "-2" (as shown immediately below) are good and shouldnot be reworked. Illustration 1 Illustration 2***** Affected Product *****See the attached Rework Procedure.SERVICE CLAIM ALLOWANCES
***** Parts Stock *****Submit one claim for all 205-4826 Starter Drivesthat are removed from parts stock.***** Affected Product *****
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-10000 100% 4.0 0 0 0 0
This is a 4.0 hr job.PARTS DISPOSITION
***** U.S. and Canadian Dealers *****Return all 205-4826 Starter Drives that areremoved from parts stock and a copy of the claim to:Caterpillar Inc.
Attn: Supplier Recovery
Service Claims Room
8201 N. University
Peoria, IL 61615*****All Other Dealers*****Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.Attach. (1-Rework Procedure)Rework Procedure
Mark position of drive pinion opening relativeto gearbox housing for reference during re-assembly.
Illustration 1
Remove the 12 screws and pull drive housing fromgearbox housing. If drive housing is too tight, tap it with a mallet toloosen.
Illustration 2
Remove o-ring from drive housing.
Illustration 3
Remove return spring and pull drive from carriershaft assembly.
Illustration 4
Remove split rings from drive assembly.
Illustration 5Drive Installation:
Apply a liberal amount of 1P0808 multipurposegrease or equivalent to interior wall of drive housing and split rings.
Illustration 6
Install split rings onto new drive assembly.
Install new drive assembly onto carrier shaftand place return spring over drive assembly.
Lubricate new o-ring with Parker o-ring lubricantor equivalent and install o-ring onto drive housing.
Install drive housing onto gearbox housing.
Secure drive housing to gearbox assembly withtwelve (12) new screws from drive kit. Torque screws tol 50 in-lbs.

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